Injectable Liquid Filling Machine

Automatic High Speed Servo Driven Linear Vial Injectable Liquid Filling with Vacuum Based Rubber Stoppering Machines.

Models: DPLF-150S-R and DPLF-240S-R

Automatic High Speed Servo Driven Linear Vial Injectable Liquid Filling with Rubber Stoppering Machines works in intermittent motion to fill sterile liquid in a glass vial, executed by means of rotary piston pumps or peristaltic pumps as per product characteristic and client’s requirement.

Rubber stoppering is done by pick and place type vacuum disk based for full or partial bunging of slotted rubber stoppers for lyophilisation purpose. These machines have spontaneous or periodic vial sampling system and vial rejection system in case of missing rubber stopper on it.

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Sailent Feature

  • Fully automatic filling and stoppering operation in one machine
  • Servo driven rotary piston pumps for liquid filling
  • Vial sampling facility before stoppering
  • Vial rejection facility in case of no rubber stopper on vial
  • Vacuum based disk type pick and place rubber stoppering system for proper placement of stoppers on vial
  • Suitable for plain as well as slotted stoppers (for lyophilization), with the help of change parts
  • Change parts of black colored delrin material
  • Toughened glass safety cabinet with SS structure
  • Heavy duty base frame to ensure smooth & vibration free operation
  • Pre & post gassing system
  • No vial – No fill arrangement- No stopper system
  • An inbuilt real – time speed indicator will show actual speed of machine
  • 1ml to 50ml filling in single dose and 100ml filling in double dose
  • 3 nos. NVPC ports at customer’s desired location on machine. (counters at customer’s scope)

Optional Accessories

  • Laminar air flow system
  • Glove ports with imported gloves
  • Loadcell based buffer tank
  • liquid recirculation system in buffer tank
  • Additional bung feeding system
  • Industrial PC with 21 CFR part 11 compliance SCADA system
TECHNICAL SPECIFICATION
Model DPLF-150S-R DPLF-240S-R
Direction Left to Right Left to Right
Production Rate Up to 100 to 120 Vials/Min. (For 5ml. fill size) Up to 180 to 200 Vials/Min. (For 5ml. fill size)
Fill Capacity 0.5 ML to 100 ML ( Up to 50 ML single dose & for 100 ML double dose) 0.5 ML to 100 ML ( Up to 50 ML single dose & for 100 ML double dose)
Accuracy ± 1 % ± 1 %
Electrical Supply 9.0 HP 10 HP
Power Requirement 415 Volts, 3 Phase (4 Wire System), 50 Hz. 415 Volts, 3 Phase (4 Wire System), 50 Hz.
Height of Conveyor Adjustable from 900 to 950 MM Adjustable from 900 to 950 MM
Dimensions 3000 MM (L) x 1150 MM (W) x 1550 MM (H) 3500 MM (L) x 1538 MM (W) x 1638 MM (H)
Net Weight 950 Kgs. (Approx.) 1200 Kgs. (Approx.)
Gross Weight 1250 Kgs. (Approx.) 1450 Kgs. (Approx.)
Type of Rubber Stoppering Pick & Place Rotary Type
Syringes available for Different Fill Volume 0.5 ML to 2 ML 2 ML to 10 ML 10 ML to 50 ML 0.5 ML to 2 ML 2 ML to 10 ML 10 ML to 50 ML
No. of Syringes 06 Nos. 08 Nos.
Fill Sizes 0.5 ml. to 100 ml. 0.5 ml. to 100 ml.
Vial Sizes 2 ml. to 100 ml. 2 ml. to 100 ml.
Rubber Stopper Sizes 13mm, 20mm, 28 mm & 32 mm 13mm, 20mm, 28 mm & 32 mm
Liquid Filling Machine with Rubber Stoppering – High Production Vial Filler & Se